Advanced Control Schemes
Advanced control schemes provide smarter, more efficient ways to manage complex electrical systems.
Benefits of Controls Modernization
Eliminate Failures from Aging or Obsolete Controls
Outdated systems can lead to miscommunication between devices, unreliable automation, and difficult troubleshooting. Upgrading improves stability and response times.
Improve Safety and System Visibility
New control platforms offer better fault detection, alarms, and real-time data. This helps your team make faster, safer decisions and avoid preventable incidents.
Gain Flexibility for Future Upgrades
Modern controls support better integration with new gear, automation tools, and remote interfaces—making future expansions easier and more cost-effective.
Use Cases
Outdated Controls Are Causing Downtime
Legacy systems that are difficult to maintain or failing intermittently.
Parts for Legacy Equipment Are No Longer Available
OEM support has ended, and sourcing components is expensive or unreliable.
Adding New Equipment or Processes
New systems need to integrate with old controls, requiring upgrades or redesigns.
Upgrading for Remote Monitoring or Automation
Clients want HMI/SCADA integration or access to data and control from a distance.
Preparing for Growth or Scalability
Modern controls make it easier to expand systems in the future without starting from scratch.
Common Applications
Pump Control and Sequencing
Modern logic for alternating, backup, or variable-speed pump systems.
Lighting and HVAC Automation
Efficient scheduling, occupancy-based control, and load shedding.
Motor Starters and Drives
Upgrading soft starters, VFDs, and interlocks for better control and reliability.
Boiler and Chiller Controls
Improved sequencing and safety interlocks for heating and cooling systems.
Packaging and Process Equipment
PLC-based control of conveyors, sensors, and actuators in manufacturing environments.
Emergency Generator Control
Automating startup/shutdown sequences, load transfers, and testing.
Industries Served
Transportation & Infrastructure
Examples: Airports, rail systems, traffic control centers, transit facilities, etc.
Manufacturing & Process Facilities
Examples: Food and beverage processing, metal fabrication, packaging lines, etc.
Mining & Resource Extraction
Examples: Processing plants, conveyor systems, pump and fan controls, etc.
Higher Education & Government Campuses
Examples: Central utility plants, facility-wide controls, building automation systems, etc.
Hospitals & Healthcare Facilities
Examples: Emergency power systems, HVAC controls, utility backups, etc.
Utilities & Energy
Examples: Power substations, solar arrays, battery storage systems, etc.
Data Centers & Critical Infrastructure
Examples: UPS systems, automatic transfer switching, generator coordination, etc.
Water & Wastewater Treatment
Examples: Pumping stations, control panels, flow regulation systems, etc.
Case Studies
We don’t just talk safety, we deliver it. These case studies show how our Arc Flash expertise has made a measurable difference for facilities like yours.
FAQs
Wondering what modernization involves or how to get started?
Here are a few common questions from teams looking to update their control systems without a full rebuild.
What does a controls modernization project involve?
It typically includes replacing outdated relays, interface devices, and wiring with modern digital controls that offer better performance, easier programming, and improved monitoring.
Do I need to replace all my gear to modernize?
Not necessarily. We often retrofit modern controls into existing equipment, allowing you to upgrade in phases and avoid unnecessary costs.
How do I know if my controls are outdated?
Signs include equipment that’s no longer supported, frequent malfunctions, difficulty sourcing replacement parts, or a lack of remote access or diagnostics.
Will I get better data and alarms with new controls?
Yes. Most modern systems provide real-time data, event logs, and programmable alarms that improve operational insight and response times.
Can you customize the upgrade to match our specific needs?
Absolutely. Every system is differentk, and we tailor our approach based on your facility, goals, and budget.